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Ford 09jc9835 Deck Rebuild


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#31 KennyP OFFLINE  

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Posted July 15, 2012 - 07:30 PM

OD is 4.5", Id fits the spindle, 1"/25mm. Thanks for checking the rollers, Greg!
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#32 KennyP OFFLINE  

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Posted July 16, 2012 - 12:56 PM

As of now, I can't go any further until I have a pulley and some rollers. Got it all together. Here's pics:
Image022.jpg Image023.jpg
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#33 larrybl ONLINE  

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Posted July 16, 2012 - 02:22 PM

Looks Good, reminds me when I had mine apart and going back together.
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#34 larrybl ONLINE  

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Posted July 16, 2012 - 07:44 PM

Here is some inspiration for you.

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  • Deck%20Installed%201.JPG
  • Deck%20on%20Ground%201.JPG
  • Deck%20on%20Ground%202.JPG


#35 Tennblue59 OFFLINE  

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Posted July 16, 2012 - 09:04 PM

Kenny - on the rollers, if yours are good on the outside, but wallowed out on the inside, could you bore them and put an oversize bushing in it (epoxy it in the existing roller)? The id of the bushing could be made to fit your existing shaft - could even account for wear in the shaft that way.
If Oklahoma were a little closer to Tennessee, I'd say come on over and we could chuck it in the lathe and take care of it real quick..... :p

I haven't got into the deck on my LGT165 in any detail yet. Seems to spin ok by hand and the metal is good but haven't looked real close at it yet. will keep an eye on this thread!
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#36 larrybl ONLINE  

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Posted July 16, 2012 - 09:41 PM

I found some 4.5 X 1" pullies here http://www.tractorsu...2-in-od-1185162

Not sure if this will work for you.

PS Here is how my boat trailer rollers turned out.

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  • Rollers%20Cut.JPG

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#37 Texas Deere and Horse OFFLINE  

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Posted July 16, 2012 - 11:01 PM

This is a great thread guys, glad you are doing now Kenny. I am planning on going thru my deck once I get the 145 up and running.

#38 KennyP OFFLINE  

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Posted July 17, 2012 - 02:31 AM

I found some 4.5 X 1" pullies here http://www.tractorsu...2-in-od-1185162

Not sure if this will work for you.

PS Here is how my boat trailer rollers turned out.

Larry, I'll take my belt and a pulley and check that out. As far as cutting the rollers to length, how about using a chop saw? I use it for cutting pvc pipe. Think if I cut slow, it should work.

This is a great thread guys, glad you are doing now Kenny. I am planning on going thru my deck once I get the 145 up and running.

Brian, between this thread and Larrbl's, we should have most of a rebuild covered. Luckily, I didn't have to go through a spindle. Only questionable pulley is the idler. But mine is riveted together. If it fails soon, I'll split it apart and find bearings for it.

Kenny - on the rollers, if yours are good on the outside, but wallowed out on the inside, could you bore them and put an oversize bushing in it (epoxy it in the existing roller)? The id of the bushing could be made to fit your existing shaft - could even account for wear in the shaft that way.
If Oklahoma were a little closer to Tennessee, I'd say come on over and we could chuck it in the lathe and take care of it real quick..... :p

I haven't got into the deck on my LGT165 in any detail yet. Seems to spin ok by hand and the metal is good but haven't looked real close at it yet. will keep an eye on this thread!

My rollers are shot! Two have big chunks out of the OD, the rest are wallowed way out on one end. A couple look to be over 1" ID. I'll take some better close ups of them today!

#39 larrybl ONLINE  

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Posted July 17, 2012 - 06:15 PM

Cutting the rollers can be done several ways, they are hard solid rubber. Just be careful and have them clamped down and go slow. I used a hack saw on one, took some time, and not the straighest cut in the world but is fully functional.

The Idler pully is a common T/S stocked item.
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#40 KennyP OFFLINE  

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Posted July 17, 2012 - 08:11 PM

I use the chop saw to cut PVC pipe all the time, so it won't be much tougher. Slow and easy. I'll have to get to TSC before long on that pulley.

#41 larrybl ONLINE  

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Posted July 17, 2012 - 08:45 PM

I would think it not much different than cutting a solid piece of 2-1/2 PVC. The band saw went right through it. I perfer that method for the straight cuts. The chop saw with a fine blade should give the same results.

Edited by larrybl, July 17, 2012 - 08:49 PM.


#42 KennyP OFFLINE  

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Posted July 24, 2012 - 08:00 AM

I ordered the rollers this morning. Probably be Monday before I get them. Now to check out TSC for the spindle pulley.

#43 KennyP OFFLINE  

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Posted July 26, 2012 - 05:54 AM

I placed a wanted ad for the position control link assy. I need for keeping the deck at the same height when cutting. Here is the pic with the parts needed:


#44 skyrydr2 OFFLINE  

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Posted July 26, 2012 - 10:42 AM

Kenny, not all tractors had that , none of the open siders had it . And if you use the deck gage lever , you should be fine, if you use that and forgot to raise the deck gage lever ,it will cut horrible , as the deck tips to the back.

#45 KennyP OFFLINE  

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Posted July 26, 2012 - 12:52 PM

Since I have not had the deck on there, I wasn't sure. I was afraid the front would go too low!




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